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with the Balanset-1A Device
Preparing the Necessary Tools
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.
Setting Up the Sensors
Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.
Launching the Software
Open the Balanset application on your PC.
Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.
Measuring Initial Vibration
Run the rotor up to its operating speed.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.
Mounting the Test Weight
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Computing the Compensating Weight
The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
The calculated values are presented on-screen in both numerical and graphical formats.
Mounting the Compensating Weight
Mount the calculated corrective weight onto the rotor at the specified location and angle.
If necessary, perform intermediate checks to verify that the imbalance is being reduced.
Verification and Balancing Completion
With the compensating weight attached, operate the rotor and assess the level of any residual vibration.
If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Creating a Balancing Report
The balancing results are saved in the software’s archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle.
Concluding Steps and Verification
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Check that the rotor’s rotation is smooth and free from undue noise or vibration.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.